Maintenance Piketberg 20200627

Michael ZS1TAF did a quick on site diagnosis on 26 June 2020 and found that the controller needed reconfiguration.

Paul ZS1V and Jan ZS1VDV went to Piketberg on 27 June 2020.

The controller was reinitialized, firmware reloaded and reconfigured. (Last done 3 November 2018)

The VHF antenna system was found to have a 2+ SWR, and needs servicing.

Kanonkop maintenance 20191026

Meetup at gate (at tar road) +_ 09:00.
Drove up.

View to Paarl and Stellenbosch
View to Cape Town

VHF Repeater

Connected a test repeater direct to duplexer (By passed all filters and pre amp except duplexer). Repeater was set at 0.22uV to open.
Received ZS1GVW with lots of rain on signal (ZS1GVW running 20w)
Received ZS1GVW clear (ZS1GVW running 60w)
Did receive some interference on RX.
Tested if CTCSS was a good enough filter (Confirmed).

Local RF noise suspected to be around 0.3uV

Removed 1 can from Celwave cavity set and retuned for 145.750 (-0.58dB insertion loss)
Replaced VHF Engineering Bandpass filter with Celwave cavity (Insertion loss moved from -2.7dB to -.58 dB)
Bypassed one of the two cavity bandpass filters in RX side (left -0.97dB)

Reconnected the installed PYE repeater.

Power after duplexer up by 60% +_ 15W output now.

UHF repeater:

Checked all cables.
Fixed N-male connector on RG214 between duplexer and repeater in RX path)
Retuned duplexer (434.625 -0.79 dB / 433.025 -1.38 dB / 102 dB isolation)
Placed duplexer back.

Connector needed to be refitted correctly

Measured power and SWR:
Repeater output 30W SWR 1
After circulator 27W SWR 1
After duplexer 22W SWR 1 (With dummy load)
After duplexer 22W SWR 1.4 (With antenna)

Tested sensitivity direct on repeater (3.5uV)
Investigated repeater. In process of investigation sensitivity went down to 0.55uV, but lots of rain) Could not measure 12db sinad, but suspect it to be around 5uV (the by ear test).
Sensitivity was at 0.55uV at end.

Finshed around 14:30 and drove down.

More thinking will need to be done about Heliax state.
VHF Repeater
TX side: improved output by swapping out band pass filters (2.1 dB improvement, output now 15W)
RX side: removed 2 cavity bandpass filters (improved RX by 3.63 dB)
UHF Repeater
TX side: improved by 0.83 dB
RX side: improved by 4.7 dB
UHF repeater is not healthy.

Investigate Antenna options VHF
Investigate why 1.4 SWR on UHF
Decide on Feeder
Think about linking
Service UHF Repeater

Kanonkop maintenance 20191019

Meetup at gate (at tar road) +_ 09:00.
Drove up.

VHF and UHF stacks below dish on right pointing toward left of Robben Island

Measured Power and SWRs

Batteries 13.3V and 13.2V
Power Supply Unit right 26.64V
Power Supply left (DC to DC) 13.7V
Power Supply RHS against rack (DC to DC) 13.8V (Negative grounded on rack)

Between Duplexer and Heliax 10W SWR 1.4
Between T4002 and circulator 30W SWR 2
Between Circulator and Band Reject Filter 16W SWR 1.7
Between Band Reject Filer and Duplexer 13W SWR 1.4

Tested Heliax and Antenna

Used hand radio as source
Bottom 6W SWR 1.4
Removed antenna and replaced with dummyload
Bottom 6W SWR 1.4
Top 5W SWR 1
Reconnected antenna
Top 5W SWR 1

The 2 stage circulator was retuned to correct SWR problem (145.750 before -1.2dB SWR 2 after tuning -0.38 dB SWR 1) The first cap in circulator is suspect.
Bandreject (Notch) filter on 146.2375 was measured and the one nut was tightend
The duplexer was measured and retuned to get a beter insertion loss on 145.150 (before -1.95db after -0.74db) (One cable in harness was found to be wrong length and was replaced)
Wideband bandpass filter was measured. This was connected between cavity bandpass filter and preamp. Moved to be between circulator and bandreject filter.
Cavity bandpass filter was retuned for beter pass band. (before -5.71dB after -4.6dB)
Tested gasfet preamp (145.150 +16 dB)

Tuning VHF Duplexer

All equipment was labeled with measurements.

Repeater sensitivity measured -0.4uV

Everything reinstalled and some final measurements

Between T4002 and circulator 30W SWR 1
Between ciculator and Wideband bandpass 27W SWR 1
Between wideband bandpass and band Reject filter 12W SWR 1
Between band reject filter and duplexer 11W SWR 1
After duplexer, just under 10W
Sensitivity after duplexer 0.3uV

VHF Repeater and UHF Repeater

Tested UHF dipole antenna on side of building (good strong signal to 438.800)

Cleaned up and drove down +_ 15:30.

More thinking will need to be done about Heliax state.
TX side: losses was improved and corrected, but with the introducing of the wideband bandpass in the correct place, no power was gained.
RX side: removed wideband bandpass (2.2 dB improvement), returned cavity bandpass (1.1 dB improvement), retuned duplexer (1.2 dB improvement) Total 4.5 dB improvement

Investigate Antenna options
Decide on Feeder
Think about linking
Retuned Wideband bandpass Filter to have less loss on 145.750 (currently -2.7db)
Move preamp before cavity BP filter. (This would just make more sense to amplify, before filter)
Remove one can from Cavity BP filter, retuned for 145.750 and replace wideband BP filter. (Will make about 1.2db more sensitive on RX and about 2dB less loss on TX)
Service UHF

Constantiaberg maintenance 20190831

On 23/24 July the Motorola repeater was damaged in a storm. It is suspected that the repeater was damaged by static from lightning.

Roof damaged by storms

On 26 July Jan ZS1VDV and Paul ZS1V investigated and found the repeater damaged. The repeater and duplexer was removed. The antenna SWR (1:1.03) was checked.

In the following weeks a new install was planned:

  • a backup repeater serviced by Verstay (ZS1VDV, ZS1V)
  • correct length coax acquired (ZS1VDV, ZS1YT)
  • duplexer tuned (ZS1VDV, ZS1V)
  • circulator tuned (ZS1VDV)
  • power supply connector replaced (ZS1V)

The morning of 31 August started at 06:00 with the last few tests of the configuration. Backed all equipment and tools. Left for site around 07:30

Repacked all into 4×4 vehicle at ZS1DDK.

View of Hout bay

On site around 10:00

Duplexer and circulator

Installed duplexer (Decibel Products 6 can). It was tuned to -2.04 dB insertion loss on RX, -2.5 dB insertion loss on TX, and -115 dB isolation between RX and TX). Next was the installation of the rack mount power supply (13.82 V) and Vertex VXR 9000 (sensitivity set to 0.25 uV) repeater.

Power Supply and Repeater

SWR was rechecked between repeater and circulator, circulator and duplexer as well as after duplexer, all was found to be perfect flat (1:1.05). The power output after the duplexer is 14W.

Folded Dipole just above first landing

A few test contacts was made to confirm all working.

Packed all equipment and boxes and returned home at around 11:30

A quick lunch sponsored by ZS1DDK was enjoyed at Peddlers on the Bend.