Maintenance Hanskop 2016-05-14

Jan(ZS1VDV) started to pack all the equipment at 05:15 in Stellenbosch.

Picked up some Heliax and antennas at (Paul) ZS1V 06:10 in Somerset West. From there it was a quick hop over to get (Rassie) ZS1YT.

On our way up to the high site, we noticed that we could not see our tower, but did not think much about it, as it could be the angles from the back or maybe weather.

Tower on the ground

Tower on the ground

When we got on site (07:50), it was very clear that every plan of what was going to happen was 100% out the door. The first action was to recover all our current Heliax and antennas. We lost a RG214 connector (ripped from the cable), the recovered Heliax still needs to be tested but some real bad bends and marks are visible.

Next was to assess if we could do a temporary hack antenna installation with everything on site, which was not possible. With the help of ZS1V the plan was worked out. Andre(ZS1AN) and Kobus(ZS1K) did a few supply store stops and got a pole, more heliax and other sundries from ZS1V to bring to the high site.

ZS1VDV working on linking cables

ZS1VDV working on linking cables

While we where waiting for the supplies, ZS1VDV did a few changes to the controller link cables and audio alignment. A new 20A solid state power supply was installed. The next step was to clean and prep the area for antenna installation.

ZS1YT prepping Heliax

ZS1YT prepping Heliax

ZS1K standing infront of the tower on the ground, which is not very bright :)

ZS1K standing infront of the tower on the ground, which is not very bright 🙂

ZS1VDV drove down to the gate to open for ZS1AN and ZS1K. They arrived on site around 13:00. As soon as they arrived the weather started to turn for the worse. ZS1AN and ZS1K installed the 2 mounting brackets and ZS1VDV and ZS1YT prepped the new Heliax to be installed. Then ZS1VDV had to install the antennas on the mast in some very big wind and wet weather. A new FDC145 was installed for the VHF antenna, the dipole was reused for the UHF repeater and another UHF yagi was installed and pointed towards Jonaskop. The SWR was measured. The VHF SWR was 1.7 which was a bit high, but in the weather and time frame could not be corrected. The UHF repeater and link SWRs were 1.5 and 1.4. At this point it was also identified that there is a power problem on site as every now and then when touching a coax, a shock was felt. This was not ignored, just not enough time to resolve it at get everything running again.

Sealing cables

Sealing cables

In a very small weather opening, the connectors was sealed. The last steps was to cable tie all the new Heliax and clean up the site.

Antennas after install

Antennas after install

We left the site around 16:30.

At Strand ZS1AN and ZS1K left for home. ZS1VDV dropped off ZS1YT at home and the recovered Heliax and antennas at ZS1V.

Got home around 18:45 and the vehicle was off loaded by 19:15.

It was one of those days where you leave home in the dark and get home in the dark.

There is a list of todo items for the site. A future maintenance trip will be required.

For the first time ever in the Western Cape Repeater Working Group history. A contact was made between the Piketberg and George repeaters. The path for this contact, Piketberg -> Haweqau -> Bellville -> Hanskop -> Jonaskop -> Riverdal -> Danabaai -> George (8 hops, 15 radios and repeaters)

Maintenance Jonaskop 2016-04-17

On Sunday (2016-04-17) Jan (ZS1VDV) and Paul (ZS1V) did maintenance at Jonaskop.

Left home around 06:30.
Drove to Jonaskop via Somerset West arrived on site 09:00.
It was very cold on site and windy. This made everything up to 12:00 happen slowly and with cold hands.

Paul turned the Hanskop link antenna from vertical to horizontal polarisation. Had to replace the bracket as the U-bolts broke off due to rust.

Jan resolved the power issue on site. The plastic cap on the positive terminal of the power supply was melted. The reason for this could be that it came loose due to temperature cycles. The plastic was removed and the terminal tightened with a tool.

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The next step was to swap around the two GM300 link radios due to deviation differences in the models. Riversdal is 16k0F3E and Hanskop 11k0F3E. Frequencies were updated accordingly. Then the radios had to be realigned as the old Hanskop (now Riversdal) radio was off frequency by 2.8 kHz.

We started the process to change the VXR9000 audio input link from the controller to the correct pin for emphasis. This failed due to a impedance mismatch which could not be resolved on site.

The controller was also found to have speech out problems. For now only the linking macros work and all other have been deactivated till a new speech process chip can be installed.

The duplexer was re-tuned. The insertion losses were close to 2dB and the rejections were around 72dB. After re-tuning the results were: TX (1.6db insertion, 86.08db rejection) RX (1.55dB insertion loss, 81.71 dB rejection).

145.675_RX

145.675_TX

The circulator was removed as it was giving bad SWR (3).

Left site around 16:45 arrived home at 19:00

George & Dana Bay Installations

On Friday 8 April a team from the Western Cape Repeater Working Group consisting of Johann ZS1JM, Jan ZS1VDV, Paul ZS1V, David ZS1DDK, Mike ZS1TAF and Rassie ZS1YT left from Cape Town and headed to Mossel Bay to meet up with a team coming from the Eastern Cape consisting of Chris ZS2AAW and Trevor ZS2AE. The mission they had chosen to accept was to recommission the George 145.700 repeater and to reroute the 70cm link that had previously gone from Riversdale to George along a new path via Dana Bay, home of the local 145.600 repeater.

The teams were met at the Dana Bay repeater site at 8am by 145.600 repeater custodian Beat ZS1HB at 8am on Saturday morning where everybody proceeded to get stuck in. Corroded u-bolts and nuts were overcome to remove three antennas, which were replaced with a single, dual band high gain antenna. The old RG213 and LMR400 feedlines were removed and replaced by a 20m length of EC4-50 half inch heliax.

From left: Johann ZS1JM & Mike ZS1TAF

Getting ready.  From left: Johann ZS1JM & Mike ZS1TAF

The 2m duplexer was given some fine-tuning to reduce the insertion loss and improve the rejection. A new 70cm repeater was installed to handle the linking between the Riversdale 145.650, George 145.700 and Brenton-on-sea 145.675 repeaters. In the future the local Dana Bay 145.600 repeater may also be linked into the system.

Fine-tuning. From left: Beat ZS1HB, Jan ZS1VDV, Chris ZS2AAW & Trevor ZS2AE

Fine-tuning. From left: Beat ZS1HB, Jan ZS1VDV, Chris ZS2AAW & Trevor ZS2AE

Antenna going up. Rassie ZS1YT and Mike ZS1TAF on top of the water tower

Antenna going up. Rassie ZS1YT and Mike ZS1TAF on top of the water tower

Jan ZS1VDV, Johann ZS1JM, Paul ZS1V and David ZS1DDK fitting feedline connectors

Jan ZS1VDV, Johann ZS1JM, Paul ZS1V and David ZS1DDK fitting feedline connectors

Dana Bay job done. Dual band antenna visible at the top right. Chris, Jan and Trevor in picture.

Dana Bay job done. Dual band antenna visible at the top right. Chris, Jan and Trevor in picture.

Receive path after fine-tuning

Receive path after fine-tuning

Transmit path after fine-tuning

Transmit path after fine-tuning

By 10.30am the teams had completed the work, cleaned up and packed up. After being treated to some of Beat ZS1HB’s fabulous Swiss cheese and onion pie and some cold refreshments, the teams headed 60km up the road to the George repeater site.

At George, the teams were met by Francois ZS1Q and Peter ZS1PHD. A 2m antenna, a directional 70cm link antenna and two EC4-50 half inch heliax feeders were installed. The 2m repeater and 70cm link were also installed and connected to the battery bank. The repeater and link were fine-tuned for deviation and talk through levels and stations from Cape Town and the Overberg were soon heard propagating through the link system via the Villiersdorp 145.675, Riversdale 145.650 and newly installed Dana Bay 438.725 repeaters.

Mike ZS1TAF fitting the antenna & Paul ZS1V fixing the clamps and feedline.

Mike ZS1TAF fitting the antenna & Paul ZS1V fixing the clamps and feedline.

Mike ZS1TAF sealing the antenna connections & Paul ZS1V fixing the clamps and feedline.

Mike ZS1TAF sealing the antenna connections & Paul ZS1V fixing the clamps and feedline.  Johan ZS1JM and Francois ZS1Q assisting.

VHF duplexer with circulator, 2m repeater & 70cm link

VHF duplexer with circulator, 2m repeater & 70cm link

The tower at George showing the 70cm corner reflector linking to Dana Bay and the 2m collinear for 145.700

The tower at George showing the 70cm corner reflector linking to Dana Bay and the 2m collinear for 145.700

The work was completed at around 3.30pm on Saturday and the teams retired to their respective accommodations. On Sunday morning the Western Cape team headed to the Riversdale 145.650 repeater site with the intention of re-aligning the link antenna that had previously linked Riversdale to George, to point to Dana Bay. The Eastern Cape team headed to the Brenton-on-sea site to assess the work to be done there as the next site along the link system needing recommissioning.

At Riversdale, the antenna alignments were checked and the connections to the feedlines re-sealed. The 70cm link to Dana Bay was adjusted as it was slightly off frequency. In the process, the teams also communicated via the links, proving the intended link path from Brenton-on-sea to Dana Bay is also good.

Rear from left: David ZS1DDK, Paul ZS1V, Jan ZS1VDV, Chris ZS2AAW, Rassie ZS1YT, Trevor ZS2AE. Front from left: Mike ZS1TAF, Johann ZS1JM

Rear from left: David ZS1DDK, Paul ZS1V, Jan ZS1VDV, Chris ZS2AAW, Rassie ZS1YT, Trevor ZS2AE. Front from left: Mike ZS1TAF, Johann ZS1JM

Photo credits: David ZS1DDK

Mike ZS1TAF resealing the Riversdale to Villiersdorp link antenna connection.

Mike ZS1TAF resealing the Riversdale to Villiersdorp link antenna connection.

Jan ZS1VDV getting the Riversdale to Dana Bay link radio back on frequency. Johann ZS1JM and David ZS1DDK in picture.

Jan ZS1VDV getting the Riversdale to Dana Bay link radio back on frequency. Johann ZS1JM and David ZS1DDK in picture.

We would like to thank the numerous donations from individuals and clubs, some of them from outside the service area of these repeaters, that made this effort possible.

-.-. .-..

Maintenance Hanskop 2016-03-13

On Sunday 2016-03-13, ZS1V and ZS1TAF went to Hanskop to further troubleshoot the Jonaskop link problem. It was 5 degrees, windy and raining, limitting the amount of work that could be done outdoors. Nonetheless, several tests were done with a handheld 70cm beam and a handheld radio. Some re-orientation of the Jonaskop link antenna was also tried.

The functioning of the link controller itself was also verified as correct.

The Jonaskop link radio was removed for bench testing. The SWR of the link antenna was found to be unnacceptably high at the link transmit frequency and will be replaced on a subsequent trip.

Maintenance Hanskop 2016-03-06

ZS1DDK and ZS1AN started at around 05:00 from Bellville.

Picked up ZS1VDV at around 06:00 in Stellenbosch.

Got they key from ZS1YT at 06:30.

Arrived on site 08:30. Did a bit of 4×4 in the mist.

  • Checked the SWR of the VHF repeater(1.7)
  • Dismantled the full rack.
  • Built in a UPS.
  • Installed duplexer and bandpass filter (had to tune the band pass filter).
  • Installed VHF, UHF repeaters and link radio.
  • Installed a 50A power supply.
  • Installed UHF duplexer.
  • Installed link controller.

 

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We struggled with local interference on site on the UHF and VHF repeaters. The VHF repeater squelch was closed to 0.37uV. (works now for about 99% of the problem). For the UHF repeater we had to switch on CTCSS.

The UHF link to Jonaskop is not operational, but the problem is suspected to be a misalignment on Jonaskop side (did recheck the alignment of the yagi on Hanskop side).

Hanskop tower 2016-03-06

Had a quick bite to eat in Grabouw.

Back in Stellenbosch at around 17:00.

Back home in Bellville around 17:45.

Maintenance Hawequa 2016-03-05

ZS1V and ZS1VDV responded to investigate the UHF repeater outage.

Left Somerset Wes at around 21:15,

On site it was found that the main switch again failed. The switch was bypassed for now.

Higher rated and better quality switches must be sourced.

Arrived home around 00:20.

Maintenance Hawequa 2016-03-01

Jan ZS1VDV and Paul ZS1V went up. Left Stellenbosch around 17:20.

When on site we found that a switch was faulty(intermittend). It was swopped out.

Power usage

All links:
TX 11.8A
RX 1.2A

Repeater
TX 4A (PSU), 2A when on backup.
RX 0.5A

UHF Link
TX 3A
RX 0.6A

4M Link
TX 3A
RX 0.3A

In Stellenbosch around 19:30.

Maintenance Hawequa 2016-02-27

ZS1FAS + Henk + Marc left Kuils River at around 07:30

Arrived on site 08:30

We did some maintenance work on the hut and cable tray with stays.

Stays had to be sanded off first, some rust were forming. We used grey NS4 and applied 3 coatings.

We mixed Tylon Keyit with cement and applied to the hut, quite a messy business!! Used a generator to operate the drill for the mixing part, did not want to interfere with the radio equipment.

Installed a new perspex lid for the electricity box.

Building Resealed

Building Resealed

Got some sun burn 😀

Left around 14:30

Back home around 15:30