Maintenance Jonaskop 2016-04-17

On Sunday (2016-04-17) Jan (ZS1VDV) and Paul (ZS1V) did maintenance at Jonaskop.

Left home around 06:30.
Drove to Jonaskop via Somerset West arrived on site 09:00.
It was very cold on site and windy. This made everything up to 12:00 happen slowly and with cold hands.

Paul turned the Hanskop link antenna from vertical to horizontal polarisation. Had to replace the bracket as the U-bolts broke off due to rust.

Jan resolved the power issue on site. The plastic cap on the positive terminal of the power supply was melted. The reason for this could be that it came loose due to temperature cycles. The plastic was removed and the terminal tightened with a tool.

20160417_091042_small

The next step was to swap around the two GM300 link radios due to deviation differences in the models. Riversdal is 16k0F3E and Hanskop 11k0F3E. Frequencies were updated accordingly. Then the radios had to be realigned as the old Hanskop (now Riversdal) radio was off frequency by 2.8 kHz.

We started the process to change the VXR9000 audio input link from the controller to the correct pin for emphasis. This failed due to a impedance mismatch which could not be resolved on site.

The controller was also found to have speech out problems. For now only the linking macros work and all other have been deactivated till a new speech process chip can be installed.

The duplexer was re-tuned. The insertion losses were close to 2dB and the rejections were around 72dB. After re-tuning the results were: TX (1.6db insertion, 86.08db rejection) RX (1.55dB insertion loss, 81.71 dB rejection).

145.675_RX

145.675_TX

The circulator was removed as it was giving bad SWR (3).

Left site around 16:45 arrived home at 19:00

George & Dana Bay Installations

On Friday 8 April a team from the Western Cape Repeater Working Group consisting of Johann ZS1JM, Jan ZS1VDV, Paul ZS1V, David ZS1DDK, Mike ZS1TAF and Rassie ZS1YT left from Cape Town and headed to Mossel Bay to meet up with a team coming from the Eastern Cape consisting of Chris ZS2AAW and Trevor ZS2AE. The mission they had chosen to accept was to recommission the George 145.700 repeater and to reroute the 70cm link that had previously gone from Riversdale to George along a new path via Dana Bay, home of the local 145.600 repeater.

The teams were met at the Dana Bay repeater site at 8am by 145.600 repeater custodian Beat ZS1HB at 8am on Saturday morning where everybody proceeded to get stuck in. Corroded u-bolts and nuts were overcome to remove three antennas, which were replaced with a single, dual band high gain antenna. The old RG213 and LMR400 feedlines were removed and replaced by a 20m length of EC4-50 half inch heliax.

From left: Johann ZS1JM & Mike ZS1TAF

Getting ready.  From left: Johann ZS1JM & Mike ZS1TAF

The 2m duplexer was given some fine-tuning to reduce the insertion loss and improve the rejection. A new 70cm repeater was installed to handle the linking between the Riversdale 145.650, George 145.700 and Brenton-on-sea 145.675 repeaters. In the future the local Dana Bay 145.600 repeater may also be linked into the system.

Fine-tuning. From left: Beat ZS1HB, Jan ZS1VDV, Chris ZS2AAW & Trevor ZS2AE

Fine-tuning. From left: Beat ZS1HB, Jan ZS1VDV, Chris ZS2AAW & Trevor ZS2AE

Antenna going up. Rassie ZS1YT and Mike ZS1TAF on top of the water tower

Antenna going up. Rassie ZS1YT and Mike ZS1TAF on top of the water tower

Jan ZS1VDV, Johann ZS1JM, Paul ZS1V and David ZS1DDK fitting feedline connectors

Jan ZS1VDV, Johann ZS1JM, Paul ZS1V and David ZS1DDK fitting feedline connectors

Dana Bay job done. Dual band antenna visible at the top right. Chris, Jan and Trevor in picture.

Dana Bay job done. Dual band antenna visible at the top right. Chris, Jan and Trevor in picture.

Receive path after fine-tuning

Receive path after fine-tuning

Transmit path after fine-tuning

Transmit path after fine-tuning

By 10.30am the teams had completed the work, cleaned up and packed up. After being treated to some of Beat ZS1HB’s fabulous Swiss cheese and onion pie and some cold refreshments, the teams headed 60km up the road to the George repeater site.

At George, the teams were met by Francois ZS1Q and Peter ZS1PHD. A 2m antenna, a directional 70cm link antenna and two EC4-50 half inch heliax feeders were installed. The 2m repeater and 70cm link were also installed and connected to the battery bank. The repeater and link were fine-tuned for deviation and talk through levels and stations from Cape Town and the Overberg were soon heard propagating through the link system via the Villiersdorp 145.675, Riversdale 145.650 and newly installed Dana Bay 438.725 repeaters.

Mike ZS1TAF fitting the antenna & Paul ZS1V fixing the clamps and feedline.

Mike ZS1TAF fitting the antenna & Paul ZS1V fixing the clamps and feedline.

Mike ZS1TAF sealing the antenna connections & Paul ZS1V fixing the clamps and feedline.

Mike ZS1TAF sealing the antenna connections & Paul ZS1V fixing the clamps and feedline.  Johan ZS1JM and Francois ZS1Q assisting.

VHF duplexer with circulator, 2m repeater & 70cm link

VHF duplexer with circulator, 2m repeater & 70cm link

The tower at George showing the 70cm corner reflector linking to Dana Bay and the 2m collinear for 145.700

The tower at George showing the 70cm corner reflector linking to Dana Bay and the 2m collinear for 145.700

The work was completed at around 3.30pm on Saturday and the teams retired to their respective accommodations. On Sunday morning the Western Cape team headed to the Riversdale 145.650 repeater site with the intention of re-aligning the link antenna that had previously linked Riversdale to George, to point to Dana Bay. The Eastern Cape team headed to the Brenton-on-sea site to assess the work to be done there as the next site along the link system needing recommissioning.

At Riversdale, the antenna alignments were checked and the connections to the feedlines re-sealed. The 70cm link to Dana Bay was adjusted as it was slightly off frequency. In the process, the teams also communicated via the links, proving the intended link path from Brenton-on-sea to Dana Bay is also good.

Rear from left: David ZS1DDK, Paul ZS1V, Jan ZS1VDV, Chris ZS2AAW, Rassie ZS1YT, Trevor ZS2AE. Front from left: Mike ZS1TAF, Johann ZS1JM

Rear from left: David ZS1DDK, Paul ZS1V, Jan ZS1VDV, Chris ZS2AAW, Rassie ZS1YT, Trevor ZS2AE. Front from left: Mike ZS1TAF, Johann ZS1JM

Photo credits: David ZS1DDK

Mike ZS1TAF resealing the Riversdale to Villiersdorp link antenna connection.

Mike ZS1TAF resealing the Riversdale to Villiersdorp link antenna connection.

Jan ZS1VDV getting the Riversdale to Dana Bay link radio back on frequency. Johann ZS1JM and David ZS1DDK in picture.

Jan ZS1VDV getting the Riversdale to Dana Bay link radio back on frequency. Johann ZS1JM and David ZS1DDK in picture.

We would like to thank the numerous donations from individuals and clubs, some of them from outside the service area of these repeaters, that made this effort possible.

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